For what it’s worth:
I’m constantly tinkering with line settings, but I’ve largely settled on the results shown below. I do my drawings in AutoCAD 2000 and then further processing in Paint Shop Pro. The lines in ACAD are split into several layers:
1) “Outline:” This is for, obviously, the main outlines. This includes major overlaps, such as engine nacelles in front of wings of fuselages and such. Also used for sharp intersections, such as some wing/body intersections, when the angle of intersection is greater than 45 degrees. “Outline” is White (which prints black) with a lineweight of 0.40 mm.
2) “Details:” used for things like control surfaces, doors, windows, etc. Also used for intersections at less than 45 degrees. Also White, with a “default” lineweight.
3) “Lines:” Used for panels lines, faint intersections and the like. uses Color 253 (medium gray) and a default lineweight.
The process for going from ACAD 2000 to a good raster image is more complex than it would seem to need to be; I imagine more recent versions of ACAD have cleaned the process up. Anyway:
1) Plot the drawing as an EPS file at ANSI C size (22X17 inches)
2) Open the drawing in Paint Shop Pro at 200 dpi, grayscale, no transparency.
3) Crop the image just at the outer border
The image just as-is is then saved as a GIF or PNG (not JPG, as that entails loss). It can then be plastered directly into a Word document. The drawing will print out (on paper) at a chosen scale if the border was drawn at a specific size, and when put into Word the image is formatted to be that width. If you want to print at a specific scale but don’t wnat the border, you can still go through the whole process with a border, and then simply erase it /paint it out at the last step so that the image has the right size but no border.
I’ve found plotting the CAD drawing at larger sizes initially helps smooth out curves. But this means that the image is way too big for basic online posting, and the line weights get really thin and faint when the image is just resized smaller. So before resizing smaller one or both of the following:
1) “Erode” the image. This expands line widths. At full rez it looks pretty crappy, but when resized it works well.
2) “Blur” the image. This widens the lines and helps smooth it out, but makes everything lighter. The image can be darkened via gamma correction or brightness/contrast.
Something else to consider: “Drawing Order.” With multiple line colors, it matters what lines are “over” and “under” what other lines. After the drawing is done in ACAD, the “draworder” commend lets you pick what lines are in front, what are in back. It’s best to have the “Outline” layer in front, and the “Lines” layer in back. This way, when a black Outline line intersects with a gray “Lines” line, the black line is unbroken. Sometimes I forget this step, and the results can look *wrong.*
The image below of the Lockheed CL-1170-6-2 was from issue V1N3 of Aerospace Projects Review, reformatted in AutoCAD to print out on 11X17.