Oct 152010
 

Low-speed “free flight” tunnel tests of the HYWARDS  hypersonic boost glider, conducted at NASA-Langley in 1959. The HYWARDS was an outgrowth – sorta – of the BoMi and X-15 programs. More on it can be seen in APR issue V2N4, in both the BoMi Part 3 and Ames Mach 10 articles.

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The HYWARDS vehicle was a nicely angular design. Looks great, seemed to fly ok at low speed, but would have had nightmarish heating issues along those leading edges. The cones on the wingtips were control surfaces.

Note in the video that there appears to be a second, fixed model being tested at the same time. The second model appears to have wings of variable incidence, changing from test to test.

 Posted by at 10:02 pm
Oct 142010
 

After yesterdays XB-53 free flight tunnel test model post, I looked a little into how a “free flight” wind tunnel is done. The 12-foot Low Speed Tunnel at NASA-Langley (and before at NACA-Langley… built in 1938) turns out to be a remarkably clever structure, and a love-lived one. The tunnel section itself is relatively short and stubby, and is mounted on a pivot that allows it to pitch up and down. In order to have a proper tunnel air recirculation system, the short length of tunnel is mounted at the center of a sphere. The result is that no matter how the test section is tilted, the flow path for the air recirculatiuon remains identical… without having to actually move the whole structure.

By tilting the test section, the test engineers can turn the downward force of gravity into, essentially, a partially forward force of thrust. There’s no such thing as an object that will hover without either bouyancy (like a balloon) or lift generated by either aerodynamic forces or thrust from lift-jets or the like. So a model airplane, in order to fly, needs to have lift. Placed in a wind tunnel, that lift is generated by air flowing over the wings. But if the wind tunnel is horizontal and the model is not constrained in some way (like a kite), then the wind will pick it up, to be sure, but will also blow it backwards. As the model is blown along, it will of course lose speed with respect to the wind, and thus lose lift and drop back down. But if the wind tunnel is inclined at the right angle, then the model will be in a constant state of trying to glide forward and downward… and if its downward glide angle is the same as the angle of the tunnel… it’ll hover. You just need to tinker with the angle to get it right.

Exterior photo:

Cutaway art:

And here’s a YouTube video (embedding probably disabled, but click on through to it) that shows a scale cutaway model of the structure. Presumably at one point there was, or was supposed to be, audio, but it’s silent. There are several minutes of static shots, but eventually it does get around to showing how the test section pitches up and down. I especially liked the very last scene… apparently in 1939 engineers not only had to wear suits every damned day at pretty much all times no matter what silly-assed thing they were doing (like flying a tiny toy airplane witha  stick), but hats, too.

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Me, I’d think that today it might be easier and cheaper to just actually *fly* the models than to build this rather sizable structure. But that is due in no small part to the fact that today we have dirt-cheap, lightweight radio control systems. Without such systems, a tunnel like this would seem to be a pretty spiffy way to get long-duration test data for flying scale models.

 Posted by at 10:19 am
Sep 152010
 

NASA photos of a large model of the F-22 with some differences… a two-seat canopy and a whole lot of stuff hanging under the wings. This does not appear to be a standard wind tunnel model… it appears to be made of thin Kevlar-fiber/epoxy sheets. This would indicate that the model was meant to fly… whether dropped from a helicopter or other aircraft, or “flown” in a wind tunnel, I haven’t the data to say. The latter seems likely. Note that the control surfaces are hinged and appear to have actuators. Circa 1993.

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 Posted by at 1:51 am
Aug 272010
 

1) Currently in active work: finishing the 1/144 and 1/72 “Hammerhead” models for Fantastic Plastic. These were “printed” via stereolithography… this results in all the accuracy and symmetry to could possibly want, but it also means a really rough surface finish that takes a *lot* of work to clean up.

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2) Next on the schedule is physical finishing of the printed “X-15D” parts. This should be pretty easy compared to the Hammerheads, due to simpler geometry.

3) CAD modelling of new nose and aft-fuselage air inlets for a 1/144 conversion kit… converting the Hasegawa B-36 into the nuclear reactor-equipped NB-36H test aircraft. This is to be done for another “garage kit” company. An X-6 *may* follow that.

4,5,6) Competition among CAD modeling of Space Station 5, a large-scale X-15 project and an X-42 desktop display model, with physical finishing of 1/144 “Dragon” parts thrown in there somewhere as well..

 Posted by at 1:16 pm
Aug 272010
 

Around about ten years ago (during another employment dry spell), I got a contract from NASA-MSFC to build a few models of the General Atomic 10-meter Orion. I built five, I believe… three in 1/144 scale, two in 1/72.  I took some fairly horrible photos of them before shipping them off. These were of course film photos, a digital camera still being another three or so years in my future. Two of the 1/144 models are shown below:

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I could certainly do far better today. A combination of vastly better references and improved modelling skills could produce one hell of an Orion.

 Posted by at 1:02 pm
Aug 222010
 

Now being discussed with Fantastic Plastic is a scale model of the 2001 Space Station V. How big to make it is the main question. Several SSV models seem to be in works, but they seem to be LARGE (30 or more inches diameter) and thus expensive. The goal here is something affordable and in the 7 to 10 inch diameter range, to be determined in part by being of a recognizable scale. But the question is… just how big was SSV?

Many long years ago, I had the hare-brained notion  that what the world needed was a 1/288 scale model of the SSV. So I worked out its dimensions, based in part on size comparisons with the Orion III spaceplane. I went with the assumption that Aurora got their model right when they said it was 1/144 scale. That makes the spaceplane 165 feet long, and based on some kinda handwavy comparisons with screencaptures, I figured the station was 1200 feet in diameter. Stargazer models, however, cranked out their own new, high-quality 1/144 Orion III about that time, and showed reasonably convincingly that the Orion was larger than 165… Stargazer settled on 213 feet long. This would jack up my estimate of the SSV diameter to 1550 feet. But Stargazer estimated a diameter at over 1800 feet.

Since there are no clear scale references in the movie or in any of the official dosumentation that has come to light, it can be argued that any diameter that’s not outright stupid is as good as any other. However, I’d prefer to get it as close to right as I can… both for reasons of professional pride, and to minimize the fanboy attacks if I get it wrong.

So… 1550 feet? 1800 feet? Something else?

 Posted by at 11:42 am
Aug 052010
 

UPDATE: just got confirmation that this will be kitted in 1/144 scale. This will be a fairly impressively-sized kit… it will basically cover a standard 8.5X11 sheet of paper. 

Arrrr, mateys, she be done now. All that’s left is to scale this thing (still waiting to hear back on exactly what scale this is going to be), make any adjustments needed if it’s the smaller scale, spread the parts out (a notable task itself) and ship it off. There are some flaws and oversights in the CAD model; I’m going to fix ’em in post with good ol’ sandpaper and bondo. If anyone comes along and proves that the design is utterly wrong, though, I’m’a shoot ’em dead in the face.

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 Posted by at 3:50 pm
Aug 012010
 

Almost there. All that’s left is to build the rocket pods that hang off the side, and do some tweaks here and there… should be just a day or three.

I’d love to print one of these suckers off at 1/35 scale (or, better, 1/18) and use that as a master to fabricate parts in fiberglass and carbon fiber, and the let someone skilled in RC aircraft have a go. Anyone want to fund a project?

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Some of the podded weapons are greatly simplified, since they’ll need to be molded and cast. At small scales, that sort of thing requires some compromises.

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 Posted by at 7:08 pm